Bulldog Automation: EV Battery Tray Structure

product

  • EV Battery Tray Structure

Challenge

  • Weld locations required powered trunnion respot stations
  • Material handling to inline operator inspection stations
  • Tight part tolerances & part warping due to number of welds
    required heavy design engagement with end customer.

Processes:

  • 78 MIG welding robots
  • 20 material handling robots
  • 2 vision inspection robots
  • Adhesive Dispense
  • Inline Gauging

Cycle Time:

  • 80s cycle time
  • Main line footprint: 15,790 ft
  • Sub-assembly footprint: 540 sq ft

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